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Production Steps

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Production Steps

Production Steps

In the dynamic realm of commercial audio solutions, the journey from a product idea to a finalized product involves a meticulous process of innovation, engineering, and quality assurance. It begins with the inception of a concept driven by market demand and technological advancements. From there, our team of engineers and designers collaborate to refine the idea into a tangible vision.

Once the concept is solidified, the design phase commences, where detailed schematics and prototypes are developed. Simultaneously, sourcing high-quality materials and components to maintain product integrity and reliability.

With the design finalized, the manufacturing process begins. This entails tooling, production line setup, and assembly of components according to precise specifications. Quality control measures are implemented at every step to detect and rectify any defects, ensuring that each unit meets rigorous standards.

Following manufacturing, rigorous testing procedures are conducted to validate the product's performance and durability. Feedback from these tests informs further refinements and optimizations, ensuring that the product meets or exceeds customer expectations.

Finally, with all production steps completed and quality assured, the product is ready for distribution and deployment in commercial environments. From idea conception to final product realization, this comprehensive production journey exemplifies the commitment to innovation and excellence in delivering cutting-edge commercial audio solutions.

01

Product Ideas

In an environment that demands commercial audio solutions, new ideas with innovative applications emerge to address these challenges.

02

Features

With a new commercial audio product idea, invariably sparks a detailed analysis to delineate its features and the applications for which it can be used.

03

Specifications

With its features and application set, the specifications of the new product must be determined so that once the new product is built, it can fulfill its intended purpose.

04

Mechanical Design

In an environment that demands commercial audio solutions, new ideas with innovative applications emerge to address these challenges.

05

Electronic Design

Our electronic engineers will design and develop the PCB to meet the requirements necessary for the new product to fulfill its intended purpose.

06

Software Design

In today’s world, most electronic products require software to control, and our engineers will design and write the code so that the new product can fulfill its intended application.

07

BOM

With the designs completed, engineers can verify all the materials that are required to build the new product and generate the Bill of Materials.

08

Prototype

With the BOM and the design drawings in hand, engineers will proceed to build a prototype to test its functions.

09

Sample Testing

Testing the sample to determine if it fulfills its intended purpose across all applications without encountering any issues.

10

Tooling

After completing and confirming the sample testing, the next step is to proceed with tooling for the necessary parts to build the product.

11

Pilot Run

With the tooling in place, the factory can start with a pilot run of the new product to see if any tweaks need to be made.

12

Quality Testing

Engineers will conduct quality testing on the samples produced from the pilot run to determine if there are any issues.

13

Final Product

Once the quality testing is passed, we will have the final product.

14

Material Procurement

With a final product ready and all procedures in place, we can now begin procuring materials for mass production.

15

Mass Production

With the customer’s order in hand, the factory will commence mass production of the product to fulfill the customer’s order.

16

Quality Assurance

After completing mass production, quality assurance checks will be conducted to ensure there are no issues.

17

Shipment

The shipment is sent out to the customer!